Cam indexer ke mokhoa o phahameng oa-o tsitsitseng, o thata haholo o fetolang motsamao o sa khaotseng oa shaft e kenang hore e be boemo bo nepahetseng ba indexing kapa motsamao oa nakoana oa ho potoloha ha shaft ea tlhahiso ka meshing ea mochini ea cam le molateli. Mosebetsi oa eona oa mantlha ke ho fihlela ketso ea nako le nako ea "rotation pause rotation", e sebelisoang haholo lisebelisoa tsa othomathiki tse hlokang nako le maemo.
Cam Indexer, e le{0}}mochine o nepahetseng oa phetisetso ea nako le nako, ke tlhoko ea mantlha bakeng sa ho netefatsa tlhahiso e sebetsang hantle le ho nepahala lefapheng la metjhini ea othomathike ka ho fihlella motsamao o nepahetseng oa nakoana. Ka ts'ebetso ea eona e tsitsitseng ea "start stop" cycle, e fetohile karolo ea bohlokoa ea lisebelisoa tsa motlakase.
Cam indexer, eo hape e tsejoang e le karohano kapa karohano ea nakoana, ke sesebelisoa sa phetisetso sa mochini se fetolang motsamao o tsoelang pele oa ho potoloha ho ba motsamao o sa feleng oa indexing. Molao-motheo oa mantlha ke ho fihlella potoloho ea nako le nako ea "motion stop" ka ho kopanya khamera e sebetsang hantle ka mochini o tsamaisang indexing, ho lumella shaft ea tlhahiso hore e qetelle ho potoloha (indexing motion) ka har'a sebaka se itseng sa angle mme e lule e eme likhutlong tse ling.
Ha ho bapisoa le mekhoa e tloaelehileng ea nako le nako e kang mechine ea mabili a groove le mechine ea ratchet, Cam indexer e na le melemo e mengata e kang ho nepahala ha indexing e phahameng (hangata ho fihla ho ± 30 arc seconds), ts'ebetso e bonolo (ha ho na ho sisinyeha), mojaro o matla{1}}ho jara matla (ho khona ho mamella litšenyehelo tsa axial le radial), le litšenyehelo tsa nako e telele tsa ts'ebeletso le ts'ebeletso ea nako e telele. Ka hona, li sebelisoa haholo ho lisebelisoa tsa othomathike tse hlokang{3}maemo a nepahetseng haholo.
Mona Leqepheng lena, re hlahisa letoto la li-Cam Indexers tse tsoang ho TallMan Robotics, eo e leng moetsi ea ka sehloohong oa Cam Indexer, o tla bona leqephe la data, litšoantšo tsa tlhahiso, vedios ka tsela e latelang:
Hape U amohelehile ho shebella merero e meng kapa ho etela laeborari ea rona ea livideo ka Youtube: https://www.youtube.com/@tallmanrobotics
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Mofuta |
Mohlala |
Moroalo o lumelletsoeng oa Output Radial (kgf) |
E lumelletsoe Output Axial Load (kgf) |
Ho Nepaha ha Index(Arc sec) |
Boima ba 'mele |
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Mofuta oa DS Shaft Output Cam Indexing Drives
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45DS |
80 |
72.5 |
±30 |
7.0 |
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60DS |
180 |
150 |
±30 |
13.0 |
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63DS |
180 |
150 |
±30 |
15.0 |
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70DS |
220 |
220 |
±30 |
18.0 |
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80DS |
220 |
220 |
±30 |
32.0 |
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83DS |
330 |
420 |
±30 |
26.5 |
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100DS |
400 |
450 |
±30 |
50.0 |
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110DS |
500 |
550 |
±30 |
65.0 |
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125DS |
600 |
630 |
±30 |
75.0 |
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140DS |
730 |
860 |
±30 |
90.0 |
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180DS |
1200 |
1500 |
±30 |
220.0 |
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Mofuta oa DF Flange Output Cam Indexer
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45DF |
130 |
140 |
±30 |
7.0 |
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60DF |
140 |
142 |
±30 |
13.0 |
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70DF |
220 |
300 |
±30 |
18.0 |
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80DF |
330 |
420 |
±30 |
32.0 |
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110DF |
560 |
700 |
±30 |
65.0 |
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140DF |
760 |
1000 |
±30 |
90.0 |
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180DF |
1200 |
1500 |
±30 |
220.0 |
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250DF |
3200 |
4150 |
±30 |
685.0 |
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Mofuta oa DE Flange & Shaft Output Indexing Drive
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45DE |
130 |
140 |
±30 |
7.0 |
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60DE |
140 |
142 |
±30 |
13.0 |
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70DE |
220 |
300 |
±30 |
18.0 |
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80DE |
330 |
420 |
±30 |
32.0 |
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110DE |
560 |
700 |
±30 |
65.0 |
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140DE |
760 |
1000 |
±30 |
90.0 |
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180DE |
1200 |
1500 |
±30 |
220.0 |
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Likhetho tsa Indexing tsa DS/DF/DE Model: |
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Mofuta |
Mohlala |
Moroalo o lumelletsoeng oa Output Radial (kgf) |
Moroalo o lumelletsoeng oa Axial (kgf) |
Ho Nepaha ha Index(Arc sec) |
Boima ba 'mele |
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Mofuta oa DT Mofuta oa Letlapa Cam Indexer
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80DT |
520 |
220 |
±30 |
20.0 |
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110DT |
860 |
420 |
±30 |
50.0 |
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140DT |
1050 |
720 |
±30 |
85.0 |
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180DT |
1500 |
1100 |
±30 |
190.0 |
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210DT |
1950 |
1520 |
±30 |
450.0 |
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250DT |
2500 |
1800 |
±30 |
500.0 |
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350DT |
4500 |
3300 |
±30 |
1200.0 |
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450DT |
6500 |
4500 |
±30 |
2240 |
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Mofuta |
Mohlala |
Sephetho se lumelletsoeng sa Axial Load C1 (kgf) |
Sehlahisoa se lumelletsoeng sa Axial Load C2 (kgf) |
Pheta-pheta |
Boima ba 'mele |
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Mofuta oa DA Ultrathin Tafole Cam Indexer
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70DA |
316 |
142 |
±30 |
15.0 |
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90DA |
500 |
215 |
±30 |
28.0 |
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110DA |
700 |
350 |
±30 |
42.0 |
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150 DA |
1200 |
700 |
±30 |
86.0 |
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190 DA |
1840 |
920 |
±30 |
185 |
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230DA |
2800 |
1300 |
±30 |
285 |
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330DA |
3560 |
3430 |
±30 |
1000 |
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450DA |
4850 |
4160 |
±30 |
1600 |
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Likhetho tsa Indexing tsa DT, DA Model: |
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Mofuta |
Mohlala |
Allowable Output Axial Force (kgf) |
Allowable Output Radial Force (kgf) |
Pheta-pheta |
Boima ba 'mele |
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Mofuta oa PU Parallel Cam Indexing Drive
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PU50 |
130 |
100 |
60 |
7.5 |
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PU65 |
250 |
160 |
60 |
15.0 |
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PU80 |
360 |
250 |
60 |
20.0 |
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PU100 |
480 |
400 |
60 |
38.0 |
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PU125 |
520 |
630 |
60 |
65.0 |
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PU150 |
750 |
860 |
60 |
100.0 |
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PU175 |
920 |
1000 |
60 |
160.0 |
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PU225 |
1435 |
1470 |
60 |
285.0 |
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PU250 |
1550 |
1560 |
60 |
388.0 |
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PU320 |
2300 |
2400 |
60 |
750.0 |
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Likhetho tse ngata bakeng sa Motor & Indexer Whole Solutions |
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Sebopeho sa Cam indexer se ka fapana hanyane ho latela mofuta, empa likarolo tsa mantlha le mohopolo oa ts'ebetso lia ts'oana, haholo-holo li na le likarolo tse latelang:
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Likarolo tsa mantlha |
Shaft e kenyang |
E hokahane le mehloli ea matla joalo ka li-motor le li-reducers, e khanna khamera e sebetsang ho potoloha 'me e sebetsa e le pheletso ea motsamao. |
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Khamera e sebetsang |
karolo ea bohlokoa ea phetisetso eo mokoloko oa eona oa contour o entsoeng ka nepo ho latela litlhoko tsa motsamao (joalo ka indexing angle le curve ea lebelo), e khethollang ka kotloloho boreleli le ho nepahala ha motsamao oa tlhahiso. Kham e kobehileng e na le sebopeho sa helical, ha cam e sephara e na le sebopeho se kobehileng sefahlehong sa pheletso. |
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Karolo e sa sebetseng |
karolo e kopanang le contour ea cam, hangata rolara (kham e kobehileng e nang le lirolara tsa cylindrical, cam e sephara e nang le lirolara tse tapered) kapa fereko, e ikarabellang bakeng sa ho fetolela motsamao o potolohang oa cam hore e be motsamao oa nakoana oa shaft e hlahisoang. |
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Sehlahisoa sa poelo (output shaft) / indexing plate |
Qetello ea tlhahiso ea motsamao e tsamaisoa ke molateli ho fihlela ho potoloha kapa ho fetolela, 'me e hokahane ka kotloloho le mojaro (joalo ka benche ea mosebetsi kapa lebanta la conveyor). |
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'Mele (khetla) |
E ts'ehetsa likarolo tsohle tsa kahare, e fana ka sebopeho se thata, 'me e fokotsa ho thothomela le deformation nakong ea ho sisinyeha. |
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Bearings le tsamaiso ea lubrication |
Likarolo tsa mantlha li hokahantsoe ke-li-bearings tse nepahetseng tse phahameng, tse sebetsang 'moho le li-circuits tsa oli tsa lubrication ho fihlela khohlano e tlase le bophelo ba ts'ebeletso. |
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Lintlha tsa bohlokoa |
Boemo ba karohano (N) |
Palo ea linako tse pakeng tsa potoloho e 'ngoe le e' ngoe ea sekhahla sa tlhahiso e etsa qeto ea hore na karolo e 'ngoe le e' ngoe e arotsoe joang (360℃/ N), mohlala, likarohano tse 8 li bolela hore ho potoloha ka 'ngoe ke 45 degree. |
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Drive angle ( ) |
Tsela eo khamera e tsamaisang shaft ea tlhahiso ka eona ho qetela indexing e le 'ngoe ha shaft ea ho kenya e potoloha (mohlala. 180℃drive angle e bolela hore shaft ea ho kenya e potoloha ka 180℃mme shaft ea tlhahiso e phethela indexing e le' ngoe). |
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Lehlakore le tsitsitseng ( ) |
Lehlakore leo shaft ea tlhahiso e lulang e eme ha shaft e kenang e potoloha ( =360℃- ). Ha angle e tsitsitseng e le kholo, nako e telele ea ho lula. |
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Ho nepahala ha karohano |
Phapang lipakeng tsa angle ea 'nete ea ho potoloha ea shaft ea sephetho le ea khopolo-taba, hangata e lekantsoe ka metsotsoana ea arc (1 arc second=1/3600 degrees), ka{3}}mofuta o nepahetseng o fihlang ± 15 arc seconds. |
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Lebelo le phahameng |
Lebelo le phahameng le lumelletsoeng la ho potoloha ha shaft ea ho kenya (r / min), e lekanyelitsoeng ke lintlha tse kang matla a cam le boholo ba mojaro, hangata ho tloha ho 300-1500r / min. |
Ts'ebetso ea ho sebetsa ea Cam indexer e ipapisitse le mohopolo oa phetisetso ea "molateli ea khannoang ke cam profile", mme mantlha ke ho fihlela "motion stop" potoloho ea shaft ea tlhahiso ka ho potoloha ho tsoelang pele ha cam:
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1 |
Mokhahlelo oa mangolo |
Ha shaft ea ho kenya e khanna cam ho potoloha "leqhubu la ho khanna", mokoloko oa khamera o sutumelletsa molateli (rolara), e leng se etsang hore sekhahla sa lihlahisoa se pota-potile ka mokhoa o lumellanang le molateli, se phethela motsamao oa ho fumana mangolo (joalo ka 45℃rotation nako le nako likarolong tse 8). |
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2 |
Sethala se tsitsitseng |
Ha cam e potoloha ho "static angle" range, profil ea cam e kena karolong e boreleli, karolo e khannoang ha e sa le tlas'a matla, 'me shaft ea tlhahiso e lula e le boemong bo tsitsitseng. Ka nako ena, mojaro o ka bokelloa, oa sebetsoa, oa hlahlojoa le lits'ebetso tse ling. |
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3 |
E potoloha hape |
Shaft ea ho kenya e tsoela pele ho potoloha, 'me cam e fapanyetsana pakeng tsa angle ea ho khanna le angle e emeng. The shaft e hlahisoang e pheta potoloho ea "indexing stationary", ho fihlela taolo e nepahetseng ea ho sisinyeha ha nakoana. |
Ho latela mefuta e fapaneng ea meralo, metsamao ea metsamao, le maemo a ts'ebeliso, Cam indexer e ka aroloa ka mekhahlelo e mengata, mme mekhoa e tloaelehileng ea ho arola ke e latelang:
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Classified Mokhoa |
Mefuta |
Tlhaloso le Likarolo |
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E arotsoe ka sebopeho sa cam le motsamao oa motsamao |
Cylindrical Cam Indexers |
Kham e kobehileng ke karolo ea mantlha ea mofuta ona oa splitter, e nang le profil ea eona ea cam e potolohang ho potoloha shaft e kentsoeng mme e khannoa ke li-roller bearings ka ho lekana holim'a poleiti ea tlhahiso. Ha shaft ea ho kenya e khanna cam e kobehileng ho potoloha, profil ea helical ea cam e sutumelletsa li-roller, e leng se etsang hore shaft e hlahisoang e fihlelle indexing ea nakoana. Ho jara meroalo e matla-le ho tiea ho hoholo, ho loketse bakeng sa mojaro o phahameng le maemo a maholo a benche ea mosebetsi, joalo ka{3}}mehala e boima ea mosebetsi le libenche tse kholo tse bilikang. |
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Li-Index tsa Flat Cam |
Planar cam e entsoe ka disc-, 'me profaele ea cam e entsoe ka lehlakoreng la sefahleho, 'me molateli ke rolara kapa fereko e kentsoeng holim'a shaft ea tlhahiso. Ha shaft ea ho kenya e potoloha, khamera ea planar e khanna karolo e khannoang ka har'a profil ea ho qetela, e fihlela motsamao oa nakoana oa shaft e hlahisoang. Sebopeho se kopaneng, molumo o monyane, o loketseng mojaro o bobebe, lisebelisoa tse nyane tsa sebaka, joalo ka mechini ea kopano ea karolo ea elektroniki le metjhini e menyenyane ea ho paka. |
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Hlopha ka sebopeho sa sebopeho sa tlhahiso |
Li-Index tsa Mofuta oa Shaft |
Qetello ea tlhahiso ke mohaho o tiileng oa shaft o ka kopanngoa ka ho toba le benche ea mosebetsi kapa likarolo tsa phetisetso (tse kang li-sprockets le gears), 'me mojaro o tsamaisoa ke ho potoloha ha shaft. Tekanyo ea karohano hangata ke 2-60, e loketse maemo a meroalo e menyenyane le e mahareng, joalo ka koloi ea nakoana ea mabanta a conveyor a ikemetseng. |
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Li-Index tsa Mofuta oa Flange |
Qetello ea tlhahiso ke sebopeho sa flange, 'me benche ea mosebetsi e ka ts'oaroa ka kotloloho holim'a sefahleho sa flange ho fihlela boemo ba mojaro ka ho potoloha ha flange. Flange bophara e kholoanyane (hangata E kholo ho feta kapa e lekana le 100mm), e na le matla a ho jara-ka matla a ho jara, a loketse libanka tse kholo tsa mosebetsi, joalo ka li-turntable tsa kopano ea liteishene tse ngata le boemo ba lihlopha tsa mebala bakeng sa mechini e hatisang. |
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Tafole Top Indexers |
Sephetho ke sebaka se kopaneng sa mosebetsi se nang le-mohaho oa tšehetso, o ka kenyang lisebelisoa kapa lisebelisoa ka kotloloho. E na le ho tiea ho hoholo le ho nepahala ha indexing, 'me e sebelisoa haholo{2}}mesebetsing ea ho kopanya le ho hlahloba ka nepo, joalo ka ho beha likarolo tsa lisebelisoa tsa bongaka le sethala sa tlhahlobo bakeng sa lichipisi tsa elektroniki. |
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Flat panel splitter (Parallel Indexers) |
Phallo ke motsamao oa nakoana oa ho fetolela (ho fapana le ho potoloha), o khannoang ke cam ho tsamaisa selaete kapa molamu o sutumetsang, ho fihlela potoloho ea "motion stop" e melang. E loketse mekhoa ea ho tsamaisa thepa, joalo ka ho sututsa ka linako tse ling ka har'a mochini o pakang le mohato-ka{2}}ho fetisa mekhoa ea ho lokisa lijo. |
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E arotsoe ka tekanyo le mokhoa oa ho khanna |
Ho ea ka palo ea likhaohano ka phetoho ea shaft e hlahisoang, e ka aroloa ka mehlala e tloaelehileng e kang 2, 4, 6, 8, 12, 16, joalo-joalo, le palo e khethehileng ea linako (tse kang 5, 7, joalo-joalo) le tsona li ka etsoa ho latela litlhoko. |
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Ho ea ka lebelo la ho khanna (leqhubu la ho potoloha ha cam drin output shaft), e ka aroloa ka 90℃, 120℃, 180℃, 270℃, joalo-joalo E kholoanyane ea lebelo la ho khanna, nako e telele ea ho tsamaisa indexing le nako e khutšoanyane ea nako e tsitsitseng, le ka tsela e fapaneng. |
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Cam indexer, ka ho nepahala le ho tiea ha eona ho holimo, e se e le "mokonoko" oa mela ea tlhahiso e ikemetseng 'me e sebelisoa haholo makaleng a latelang:
1. Kopano le teko ea boiketsetso
Moleng oa ho kopanya likarolo tsa likoloi le likarolo tsa elektroniki, Cam indexer e khanna li-turntable tsa liteishene tse ngata ho fihlela phetoho e nepahetseng ea lisebelisoa lipakeng tsa lits'ebetso tse kang "ho laolla tlhahlobo ea welding". Ka mohlala, mochine oa motlakase oa rotor o sebelisa sekhetho sa 8-degree ho phethela ka tatellano mehato ea ho hatella, ho phunya, ho lemoha ho leka-lekana, joalo-joalo, ho etsa bonnete ba hore ho nepahala ha indexing ho tiisa hore phoso ea ho lumellana ha mokhoa o mong le o mong o ka Tlase kapa o lekana le 0.01mm.
2. Mechine ea ho paka le ea ho hatisa
Mechining ea ho paka, li-cam dividers li khanna mabanta a tsamaisang thepa kapa li-turntable ho fihlela lipalangoang tsa nakoana tsa thepa nakong ea ho tlatsa, ho tiisa le ho ngola. Mohlala, mechini e tlatsang lino-mapholi e sebelisa karohano ea lintlha tse 4 ho emisa 'mele oa botlolo ka tatellano tlas'a hlooho e tlatsang, hlooho ea capping le mochini oa ho ngola, ka lebelo la libotlolo tse fihlang ho 300 ka motsotso.
Mechining e mengata{{0}e hatisang ka mebala, Cam indexer e sephara e laola ho potoloha ha moqomo oa poleiti ho netefatsa hore pampiri e tsamaisana hantle ka mongolo o mofubelu, o mosehla, o moputsoa le o motšo, ho qoba ho kheloha ho fetelletseng.
3. Lisebelisoa tsa Elektronike le tsa Bongaka
Tlhahisong ea elektroniki, mochini oa tlhahlobo ea boto ea PCB o khanna boto ea PCB hore e tsamaee lipakeng tsa tlhahlobo ea pono, tokiso e kopaneng ea solder le lits'ebetso tse ling ka sethala sa desktop sa sethala, ho netefatsa tsepamiso e nepahetseng ea lense ea tlhahlobo ka ho nepahala ha metsotsoana e ± 20 arc.
Lisebelisoa tsa bongaka, mechine ea khatiso ea letlapa la meriana e sebelisa Cam indexer ho khanna mold turntable, ho finyella potoloho ea nakoana ea "phepelo ea letlapa le hatellang letlapa" ho qoba ho thothomela nakong ea ho thehoa ha letlapa ho amang ho lumellana ha letlapa.
4. Mechine ea Indasteri ea Lijo le Leseli
Moleng oa ho lokisa lijo, Cam indexer e khanna lebanta la conveyor hore le tsamaee butle-butle, ho netefatsa lipalangoang tse bonolo tsa lihlahisoa tse kang likuku le chokolete lipakeng tsa ho baka, ho pholisa le ho paka, ho fokotsa ho kheloha ha thepa ho bakoang ke ho sisinyeha ho tsoelang pele. Lisebelisuoa tse bobebe tsa indasteri tse kang mochini o etsang lipene le mochini o kopanyang o bobebe, litšobotsi tse phahameng- tsa lebelo la sekhahla (ho fihla ho 1000r/min) li ka ntlafatsa haholo katleho ea tlhahiso.
Melemo ea mantlha le mekhoa ea ntlafatso eaCam indexer
1. Melemo ea mantlha
Boemo bo nepahetseng bo phahameng: Sebopeho sa mochini se etsa qeto ea hore phoso ea ho sisinyeha e nyane haholo, e phahame haholo ho feta ea mekhoa ea nakoana ea pneumatic kapa hydraulic intermittent.
Boima bo phahameng le bokhoni ba mojaro: Kopano e thata pakeng tsa cam ea tšepe le rolara e ka mamella meroalo e meholo ea radial / axial, e etsa hore e tšoanelehe bakeng sa lisebelisoa tse boima.
Tokiso ha e lefelloe ebile e tšoarella-nako e telele: Moralo o nepahetseng oa ho tlotsa o fokotsa ho senyeha, ka bophelo ba lihora tse fetang 100000 tlas'a tšebeliso e tloaelehileng.
-Motsamao o boreleli: Boemo ba cam bo entsoe ka sine, cosine le li-curve tse ling ho qoba ho sisinyeha le ho sireletsa thepa ea mojaro.
2. Mokhoa oa ntlafatso
Ka tlhokahalo e ntseng e eketseha ea ho feto-fetoha ha maemo ho liindasteri tsa liindasteri, Cam indexer e ntse e kopanngoa le litsamaiso tsa servo ho theha mokhoa oa hybrid drive oa "mechanical + electronic control": ka ho fetola lebelo la ho kenya letsoho ka li-motors tsa servo, phetoho e feto-fetohang ea palo ea karohano le nako ea ho lula e ka finyelloa, ho etsa mefokolo ea likarohano tsa setso tse nang le linomoro tse tsitsitseng tsa karohano. Ka nako e ts'oanang, ts'ebeliso ea mahlale a joalo ka khatiso ea 3D le ho sila ka nepo ho ntlafalitse ho nepahala ha machining a profil ea cam, ho khothaletsa nts'etsopele ea li-divider ho ea ka lebelo le holimo (ka holimo ho 2000r / min) le ho nepahala ho holimo (± 5 arc metsotsoana).
Joalo ka "sebopeho se nepahetseng" lebaleng la phetisetso ea mochini, Cam indexer e fetohile tiisetso ea mantlha bakeng sa ts'ebetso e nepahetseng ea lisebelisoa tsa othomathike ka bokhoni ba tsona bo ikhethang ba ho laola motsamao oa nakoana. Ho tloha ho lihlopha ho ea ho sebopeho, ho tloha ho molao-motheo ho ea ho ts'ebeliso, filosofi ea moralo oa eona le litšobotsi tsa theknoloji li bonahatsa ka botebo ho phehella "ho nepahala le botsitso" ho boenjiniere ba mechine. Leqhubung la tlhahiso e bohlale, Cam indexer e tla tsoela pele ho bapala karolo ea bohlokoa ho fana ka matla a tsoelang pele bakeng sa tlhahiso e phahameng ea{2}} e nepahetseng.
Cam indexer e fetohile tharollo ea khale lebaleng la ho sisinyeha ha nakoana ka lebaka la ts'epo ea eona e phahameng, ho khutlela morao ho zero, le nako e telele ea bophelo. Ha u khetha, hoa hlokahala hore u nahane ka boima, ho nepahala, le litlhokahalo tsa lebelo, le ho etelletsa pele litharollo tsa cam e kobehileng ({1}}e phahameng{1}) kapa cylindrical cam ({2}}mosebetsi o boima). Ka ntlafatso ea li-automation, ho kopanngoa ha eona le li-motors tsa servo (tse kang li-camshafts tsa elektroniki) ho fetoha mokhoa o mocha.
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