TallMan Robotics' High End Manufacturing and Quality Control System
Lefapheng la liindasteri, TallMan Robotics e nka "taolo e nepahetseng ea tlhahiso+ ea boleng bo holimo" e le tlholisano ea eona ea mantlha, e itšetlehile ka sehlopha sa{1}}sesebelisoa sa tlhahiso e phahameng le tsamaiso e felletseng ea taolo ea boleng. Ts'ebetsong ea aluminium le tšepe ea lihlahisoa tsa mantlha tse kang li-module tsa mela, lisilindara tsa motlakase, li-reducers tsa RV, lipolanete tse potolohang tse se nang letho, le li-reducers tsa polanete, Linear Guides, Ball Screw, Gearboxes, joalo-joalo, TallMan Robotics e fihletse taolo e felletseng ea ketane ho tloha ts'ebetsong ea boemo ba micrometer ho isa ho ho lemoha boemo ba nanometer. Sistimi ea eona ea machining e bohlale, e emeloang ke CNC, ha e tlole feela moeli o nepahetseng oa tlhahiso ea mochini o nepahetseng, empa hape e khahlametsa litlhoko tse matla tsa basebelisi mafapheng a mangata a kang semiconductor, bongaka, aerospace, joalo-joalo bakeng sa{5}}likarolo tsa indasteri tsa boleng bo holimo ka litharollo tse ikhethileng.
PhahamengEndEquipmentCkganya: Bho sebelisaCornerstone eaPho lokisaMho opa
1.CNCMho opaCkenaMatrix
TallMan Robotics e thehile mefuta e mengata e felletseng ea lisebelisoa tsa mochini tsa CNC tse akaretsang likhokahano tse hlano tsa axis,{0}}lebelo le phahameng, le likarolo tse ngata tsa ho sila:
1). Setsi sa machining sa li-axis tse hlano: E hlahisitse setsi sa machining sa Jeremane DMG MORI CLX 400 (ho nepahala ha boemo ± 2 μ m, ho pheta-pheta ho nepahala ha boemo ± 1 μ m), e etselitsoeng ka ho khetheha bakeng sa machining a rarahaneng a holim'a metsi a liforeimi tsa alloy alloy modules linear. Sesebediswa sena se na le{4}}sistimi ea mats'eliso a nako bakeng sa li-interferometers tsa laser, tse khonang ho etsa milling tse hlano tse hokahantsoeng holim'a mochini oa ho kenya mochini, ho netefatsa ho batalla ha Ka tlase ho kapa ho lekana le 3 μ m le taolo ea mamello ea ± 5 μm bakeng sa sebaka se pakeng tsa libaka tsa ho kenya seporo. Ts'ebetso ea foreimi e bobebe ea li-linear modules ka tloaelo e sebelisoang lisebelisoa tsa bongaka e fihlella phokotso ea 40% ea boima ba foreimi le keketseho ea 25% ea ho tiea ka li-axis milling tse hlano tsa aerospace grade aluminium alloy (6061-T6).
2). Setsi sa ho sila ka lebelo le phahameng: Japanese Fanuc alpha-D14MiA high-speed milling center (spindle speed 40000 rpm) e sebelisoa ho lokisa lesoba le nepahetseng la 'mele ea licylinder tsa motlakase (aluminium alloy 6063). Sesebelisoa sena se amohela thekenoloji ea matšeliso a phalliso ea mocheso, 'me ha ho sebetsanoa bophara ba 8mm ka sekoting, ho nepahala ha sebaka sa lesoba ho ka fihla ho ± 3 μ m, le ho hlaka holim'a metsi ho ka tlase kapa ho lekana le 0,4 μ m, ho finyella litlhoko tse tiileng tsa bohloeki (ISO Class 5) le ho tiisa bakeng sa lisebelisoa tsa semiconductor tsa motlakase.
3). Setsi sa machining se phetholang le ho sila: Swiss Baomei TECHNOPOLIS 300 setsi sa ho phethoha le ho sila (se kopantsoeng sa 12 axis linkage) se sebelisetsoa ho etsa machining ka nepo ea RV reducer cycloidal axle. Ka ho phethela ts'ebetso eohle ea ho reteleha, ho sila le ho sila ka clamping e le 'ngoe, coaxiality ea lesoba la cycloidal wheel axle e netefatsoa hore e ka tlase ho kapa e lekana le 5 μ m, le bokhopo ba leino la Ra bo ka tlase ho kapa bo lekana le 0,2 μ m. Ha ho bapisoa le machining a tloaelehileng a ho arohana, katleho e ntlafatsoa ka 60%, 'me botsitso ba ho nepahala bo ntlafatsoa ka 40%.
2. E khethehilengProcessingEquipment
1). Mochini o fokolang oa terata: Thepa ea Japanese Shadick AQ325L ea ho seha terata butle (ho sebetsa ka nepo ± 2 μ m) e sebelisoa bakeng sa ho lokisa leino ka-lisebelisoa tse nepahetseng (SCM435 steel plate) sethaleng se potolohang se se nang letho. Ka ho sebelisa electrode ea terata ea koporo e nang le bophara ba 0.05mm, li-gear tse nyenyane tse nang le modulus ea 0.5 kapa ka tlase li ka etsoa, ka leino le holimo la leino Ra Less ho feta kapa le lekanang le 0.8 μ m le phoso ea ho sheba leino Ka tlase kapa ho lekana le 8 μ m, ho finyella litlhoko tsa ts'ebetso e khutsitseng ea lisebelisoa tse se nang letho ho feta lisebelisoa tsa bongaka tse potolohang. 45dB).
2). Sesila sa axis tse hlano:Mochini oa ho Sila oa Jeremane oa Schlafling Cylinder (ho nepahala ha ho sila ± 1 μ m) o sebelisoa bakeng sa ho sila ka nepo ha lithupa tsa letsatsi tsa li-gearbox tsa polanete. Lebili la ho sila la CBN le sebelisetsoa ho sila shaft ea tšepe ea 20CrMnTi ka mor'a carburizing le quenching (HRC60 ± 2), e nang le mamello ea bophara ba shaft e laoloang ho ± 2 μ m le ho pota-pota Ka tlase kapa ho lekana le 1 μ m, ho netefatsa hore phoso ea phetisetso ea gear ea polanete e lekana le Les a 1.
3. Ea iketsangPkemisoLine
Ts'ebetsong ea mojule oa linear, mohala o bohlale oa tlhahiso o nang le roboto e kopanetsoeng ea Japanese Fanuc M-10iA/12 'me ho hlahisoa mokhoa oa ho hlahloba pono: roboto e finyella ho hatella seporo se tataisang le ho thella ka li-sensor tsa taolo ea matla (ho feto-fetoha ha khatello Ho ka tlaase ho kapa ho lekana le ho feta kapa ho lekana le 0% ea 5N) ball screw ho etsa bonnete ba hore lerata la ts'ebetso ea mojule le ka Tlase kapa le lekana le 50dB mme ho nepahala ha boemo ho ka Tlase kapa ho lekana le ± 0.005mm/m. Mohala oa tlhahiso o amohela tsamaiso ea MES bakeng sa ho shebella nako ea sebele, ho fokotsa potoloho ea tlhahiso ho metsotso e 45 ka yuniti ka 'ngoe le ho laola sekhahla sa sekoli se ka tlase ho 0.03%.
Lintho tse bonahalang leProcessInchafatso: theUqetellongBreakthrough eaAaluminium leSteelPmorao
1. NepahaloMho opaTtheknoloji bakeng saAaluminiumAlloi
1). Moqapi o bobebe oa sebopeho: 'Mele o ka sehloohong oa mojule oa linear o entsoe ka aerospace grade aluminium alloy 6061-T6 (matla a tensile 310MPa). Ka moralo oa ntlafatso ea topology, sebopeho sa kahare sa "honeycomb" sea fihlelleha. Kamora ho siloa ha CNC, letsoalo le fokotsehile ho 2.7g/cm ³, mme matla a ho kobeha a eketsoa ho 280MPa. Theknoloji ea ho itšeha mocheso o tlase (-20 ° pholileng moea o batang) e sebelisoa ts'ebetsong ho hatella deformation ea mocheso oa motsoako oa aluminium le ho netefatsa hore ho batalla ha sebaka sa ho kenya seporo sa tataiso ho ka tlase ho kapa ho lekana le 5 μ m.
2). Mokhoa oa ho phekola ka holim'a metsi:'Mele oa silinda ea motlakase o amohela mokhoa o thata oa anodizing (botenya ba filimi 25 μ m, boima ba HV500+),' me boima ba hona joale bo laoloa ka nepo ke lisebelisoa tsa electrolysis tsa CNC (15A/dm ² ± 10%), ho fihlela bohloeki ba Ra Less ho feta kapa bo lekana le 0.8 μ0 bakeng sa kopano ea lihora tse 0, letsoai le 1 ho feta teko ea ho hanyetsa. ts'ebetso ea nako e telele-e tsitsitseng libakeng tse mongobo (mongobo o moholo ho feta kapa o lekana le 90% RH).
Theknoloji ea 2.Precision Machining bakeng sa lipoleiti tsa tšepe
1). Mokhoa oa ho phekola mocheso oa li-gear:Sesebelisoa sa cycloidal sa RV reducer se entsoe ka poleiti ea tšepe ea SCM435 (kahare ea khabone 0.35%), 'me ka mor'a vacuum carburizing le quenching (mocheso oa 930℃± 5℃, nako ea lihora tse 4), boima ba holim'a metsi bo fihla ho HRC62 ± 2' me boima ba mantlha bo fihla ho HRC35 ± 3 mocheso oa kantle ho naha ka 35 ± 2. libono, deformation ea lisebelisoa tsa cycloidal e netefatsoa hore e ka tlase kapa e lekana le 0.01mm, khatello e setseng ea khatello holim'a leino e kholo ho feta kapa e lekana le -500MPa, mme bophelo ba mokhathala bo eketseha ho feta makhetlo a 10.
2). Theknoloji e nepahetseng ea ho sila:Sethala sa li-gearbox se nang le sekoti se pota-potileng (SS400 steel plate) se fatše ho sebelisoa grinder ea Sumitomo e nepahetseng (lebelo la ho sila hlooho ea 6000rpm) ho tloha Japane, ka mafika a holimo Ra Tlase kapa a lekana le 0.2 μ m le ho bata Ka tlase ho kapa ho lekana le 3 μ m. Sebelisana le setsebi sa Jeremane sa Mahr roughness tester bakeng sa ho fumanoa inthaneteng ho netefatsa hore sekhahla sa ho lutla ha lebokose la li-gear ka mor'a kopano se ka tlase ho kapa se lekana le 0.01ml/min, se kopanang le litekanyetso tsa bohloeki tsa indasteri ea ho lokisa lijo (setifikeiti sa FDA).
TallMan Robotic Innovation le Ntlafatso ea Bokhoni ho Lisebelisoa tsa ho sebetsa
Tlholisanong e ntseng e eketseha e matla lebaleng la li-automation tsa indasteri, TallMan Robotics e hlokomela ka botebo hore lisebelisoa tsa ts'ebetso ke eona ntho ea mantlha ho netefatsa boleng ba sehlahisoa. Ho fihlella ditlhoko tse thata tsa boleng ba-ba bareki ba maemo a hodimo bakeng sa dihlahiswa tse dibakeng tse thata, khamphani e susumetswa ke dipatlisiso le ntshetsopele, ho hlahisa{2}sesebediswa se tsebahalang-se phahameng haholo, se tswelang pele ho ntlafatsa bokgoni ba ho sebetsa, mme e qadile ka tsela e ikgethang ya ntshetsopele.
TallMan Robotics e nka lipatlisiso tse ncha le nts'etsopele ea lisebelisoa tse ncha tsa ts'ebetso e le senotlolo sa ho ntlafatsa tlholisano. Likhoebo li theha lihlopha tsa litsebi tsa R&D ho etsa-lipatlisiso tse tebileng mabapi le litlhoko tsa ho sebetsa ha lihlahisoa maemong a feteletseng, le ho hlahisa mekhoa e nepahetseng ea ho lokisa le lisebelisoa bakeng sa maemo a thata a ts'ebetso a joalo ka mongobo o phahameng, kutu e matla, le mocheso o phahameng haholo-. Mohlala, ho latela litlhokahalo tse phahameng tsa ho thibela{4}}ho bola ha likarolo tsa thepa ea boenjineri ba metsing, ho entsoe lisebelisoa tse khethehileng tsa kalafo ea holim'a metsi. Ka mekhoa e mecha ea ho roala, ho thehoa lesela le ts'ireletso le teteaneng holim'a lipoleiti tsa aluminium le tšepe, ho ntlafatsa haholo sehlahisoa sa sehlahisoa sa ho thibela ho bola.
Ka nako e ts'oanang, likhoebo li beha leihlo{0}}mahlale a morao-rao indastering le ho tsebahatsa{1}sesebelisoa se tsebahalang-se tsoetseng pele. Lefapheng la machining a li-axis tse hlano tsa machining, ho kentsoe mofuta o mocha oa setsi sa machining se tsoang Jeremane Demage, se nang le thekenoloji e tsoetseng pele ea taolo ea botsitso ba mocheso 'me e ka boloka ho nepahala ha machining ea likarolo boemong ba micrometer esita le libakeng tse nang le liphetoho tse kholo tsa mocheso. Mabapi le ts'ebetso e khethehileng, ho se ho tsebisitsoe lisebelisoa tse tsoetseng pele tsa terata tse liehang ho tsoa Japane, tse nang le taolo e nepahetseng haholoanyane ea tahlehelo ea terata ea elektrode 'me e ka khahlanyetsang litlhoko tsa ts'ebetso ea{5}}lisebelisoa tse nepahetseng hantle le likarolo tse ling tsa bohlokoa tikolohong e thata, ho netefatsa botsitso ba phetisetso le ho ts'epahala ha lihlahisoa tlas'a maemo a thata a ts'ebetso.
Ka liphuputso tse ncha le nts'etsopele le tlhahiso ea-ea lisebelisoa tsa maemo a holimo, TallMan Robotics e tsoela pele ho ntlafatsa bokhoni ba eona ba ho sebetsa. Ts'ebeliso ea lisebelisoa tse ncha le mahlale a macha ha e ntlafatse ts'ebetso ea tlhahiso feela, empa hape e ntlafatsa boleng ba sehlahisoa haholo. Tekong ea ho etsisa mocheso o feteletseng oa tikoloho, mochini o ntlafalitsoeng oa linear le cylinder ea motlakase li ka sebetsa ka mokhoa o tsitsitseng mocheso oa -40℃ho 120℃, ka tekanyo ea ho boloka ho nepahala ho fetang 98%; Mongobong o hodimo le asiti e matla-tikoloho ya RV e tshwerweng ka ho kgethehileng le sethala se potolohang se se nang letho se fokotsa ho bola ha dikarolo tsa tsona tsa tshepe ka ho feta 80%, mme se lelefatsa bophelo ba tshebeletso ya sehlahiswa haholo le ho fihlela ditlhoko tsa boleng{9}ka botlalo ba bareki ba maemo a hodimo a kang sefofa le lewatle bakeng sa dihlahiswa tse dibakeng tse thata.
Likahare tse ka holimo li bonts'a boiteko le katleho ea TallMan Robotic ea ho sebetsa lisebelisoa.